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Q |
What is unique about ASPENOL? |
A |
ASPENOL is based
on modified maize starch and is formulated for spun sizing with
less then an 0.5% organic polymers. The products is polyvinyl alcohol
free. The products does not require other additives like binder.
Softener etc. in most sizing applications. |
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Q |
What is the test procedure before plant trails? |
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Cook
ASPENOL at 10% concentration in lab and check the following properties
on the polyester sheet (1)Wetting of film (2)Abrasion resistance
adhesion |
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Q |
What is the difference between ASPENOL and
other components single shot products? |
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ASPENOL has excellent
biodegradability and bioeliminatibility. This is due to absence
of polyvinyl alcohol or acrylic or polyester resins present in the
formulation COD and BOD contributed by ASPENOL would be completely
treated in 4/5 days in waster water plant. Polyvinyl alcohol and
other polymers, which blends needs 30 days to get eliminated from
waste water stream. |
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Q |
Can ASPENOL alone be used for coarse count
medium count and finer count? |
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It is recommended
that for coarse count. ASPENOL can be used only for very dense construction
and high speed weaving, in all other solutions, for coarse count,
one can mix ASPENOL with modified and unmodified starches for the
best techno-commercial performance.
For medium and fine count, one should use ASPENOL by itself particularly
for heavy construction of fabrics and loom speeds above 350 rpm.
The percentage add on can be adjusted as per the yarn quality, hairiness
density of construction & speed of looms. The range could be
from 10% to 20% |
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What is the effect of change of climate and
over drying on ASPENOL? |
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ASPENOL has very
strong adhesion is cotton as well as polyester. Under dehydrated
condition, the film does not delaminate on 100% polyester sheet.
30 minutes blending at 150 c, the adhesion of 100% mylar (polyester)
is maintained. |
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Are there any special procedures for cooking
ASPENOL? |
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ASPENOL is formulated
for working like a normal starch in sizing section. Normal, departmental
procedure for cooking and dispersing should be followed for ASPENOL. |
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What is the advantage of handling
ASPENOL compared to other starches? |
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Generally,
starch based products have powdery character and generates lot of
dust in the cooking section. This leads to poor housekeeping, ASPENOL
is a fully bonded starch powder and does not generate any dust thus,
more comfortable for the operator to prepare size solution as well
as allows to improve the housekeeping. |
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What is the uniqueness of ASPENOL? |
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ASPENOL
is the first formulation in the world, which allows a polyvinyl
alcohol free recipe based on neutral product to perform equivalent
to high polyvinyl alcohol containing recipes. This has never been
possible before particularly, for high speed looms for dense sorts,
one needs excellent adhesion flexible and consistency. |
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Are there any grades of ASPENOL available
on Tapioca? |
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SUNDOPLUS TT is tapioca
version of ASPENOL |
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What are the difference between
ASPENOL & SUNDOPLUS TT? |
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Generally
ASPENOL based on matee starch would be able to show 5-10% improved
strength compared to SUNDOPLAST TT, whereas SUNDOPLUS TT would have
a netro-gradation temperature of almost 10-15 c lower than ASPENOL,
which allows improved workability of on the sizing machine, sundoplast
TT also is easier to dense compared to ASPENOL ( recommended for
Terry Tower) |
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What is the performance of ASPENOL
in terms of gain in strength and loss in elongation? |
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It
has been observed that ASPENOL as a formulation allows the sizer
to archive higher t has gain in strength compared to generally sizing
composition which maintains the lower loss in elongation against
consistent formulation. This is most important technical parameter
for improved weavebility of the yarn along with excellent smoothness. |
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Can you tell us about dropping
on the sizing machines and on the looms? |
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What
sized with ASPENOL, the dropping on the sizing machines is minimum
of negligible, same is to on the weaving looms, this reduces the
pollution in the sizing section and fluff generation in the weaving
section. |
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| Q |
Is the viscosity of ASPENOL stable after
cooking? |
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It
has been found that solution can withstand viscosity +- 2-3 seconds
over 3-6 hours of storage and working of the sizing solution. This
allows weaver to maintain consistence add on warps produced. |
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Do we need to add any blinder
or waxes to ASPENOL if we need to improve the binding and lubricity? |
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Yes,
one can add products like polyester resin solution like ASPE-3000
ACP polye or even polyvinyl alcohol from 2% to 10% level. 2 to 5%
based on vegetable tallow or paraffin wax can also added to improve
the lubricity. Such additive recommendations are done only when
we deal with 100% spun polyester or very the counts like 80’s
count or 100’s count. |
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